You may have to use two hands and your favorite penetrating fluid to remove them. Reply. Ask them how many they have done and what success they had. How many hours of labor would it take to install a brand new engine? Now you can remove the two gears and the timing chain. On an easy engine with a skilled … from a mechanic in a shop w a lift. It is time to remove your pistons. First, it will need to be determined WHY the engine seized. On a typical engine, the shop time quoted will be 10 to 12 hours. Together, they account for sales of nearly 100,000 aircraft. Every engine replacement job takes a different length of time. It won’t turn over. For my engine, I selected a Pontiac 455 from a 1973 car. As you rotate the crankshaft, while removing the harmonic balancer bolt, it will lock itself against the engine stand. The next part to remove is the lifters. If your engine uses a hydraulic flat tappet camshaft, keep the engine between 2,000 and 2,500 rpm, with no-load on the engine for the first 30 minutes. Start to finshish from car into the shop to drive away under optimum conditions - 3 days. That is my progress so far, so stay tuned for the next part of this instructable when I take my engine to the machine shop and put it back together. One even had 230,000 miles on it with out rebuild. After removing the bolts and studs, I remove the timing cover. Now would be the time to take your distributor out. Oh and so a procedures as an engine exchange, quite you are able to greater suitable than probable finally end up pouring so lots greater money into the automobile than it is nicely worth. If the guy knows his stuff it takes a week to do a rebuild, but waiting for machine work to be done on the side might add to that quite a bit, in terms of waiting time. No, this is not plagiarism! Many Thanks. Hi Surya In weekend when load on server was minimal : I ran index build on table 250 GB (used space … Viewing 1 post (of 1 total) Author Posts April 2, 2013 at 1:36 am #572 adminKeymaster Engine replacement times … on Introduction. Congrats for your efforts. Mechanics charge by the hour, a basic rebuild with no problem parts will run approximately $1,200 to $2,000. Still have questions? Then it can be placed on an engine stand. Take Care of Your Flat Tappets. Darth 2: a 3D Printed Animated Darth Vader Helmet. For the "athome mechanic", how long does it take to rebuild engine. Like a new engine, a remanufactured engine can run for 100,000 miles. This is not an accurate number but around. until you quite plan on keeping it for a protracted time i could say its no longer nicely worth it so a procedures as resale fee is going. Took about 3 hours taking my time. Did you make this project? Diesel Engine - Help! Dave . You may choose a different kind of engine, such as a Chevy, Ford, Toyota, Honda, Nissan, etc., for your rebuild, but whatever you chose you will want to research it. That can be shortened considerably if you have a rebuilt engine ready to go. Every one (engine) is different Did a straight 6 engine exchange in an older Ford Pickup in 6 hours once. The price of purchasing a new vehicle could cost you on average about $35,000. Rebuild Kits. I also plan to finish this instructable and make another instructable about restoring the car. This is not a short order considering most machinists and mechanics specialize in their respective fields, and employing two totally different people to play such crucial roles with one single engine build is costly and could b… or maybe keeping the engine you have in it already if it is been dealt with and became into rebuilt wisely, and basically modifying that one. After securing my engine onto my engine stand I took off all of the accessories (alternator, water pump, air conditioning compressor, and power steering pump), pulleys, and the accessory brackets. Thanks! This is provided you have a 4wd truck. depends on what you do to prep. The Internet is a great tool to use when you have a problem because there is a good chance that someone else has had the same problem as you. Only the necessary repair and parts replacement should be done when completing an engine … There are seventeen bolts holding on my oil pan. After releasing the pressure from the valve spring compressor, you can remove the spring, spring shem, and valve. When we heard about this 7.3L engine rebuilt project, we jumped at the chance to provide a detailed look at what it takes to do a better-than-new rebuild on a diesel engine. I use baggies labeled 1a through 8b (1a,1b,2a,2b,3a,3b,etc.) If your lifters are still stuck, place the upper gear (without the chain) back on the camshaft and rotate it, so you can get your lifters to move.If your distributor is still stuck you will want to remove the oil pump's two bolts, and then use a rubber hammer to hit the oil pump drive shaft. takes me about 32 hours to build and install a basic 350 if the heads are already put together. I will label and bag those bolts and remove the valve covers. Most catastrophic engine failures can be avoided through routine service and maintenance. The final book I bought is "Stacey David's Gearz Project Planning Book". W R Gloucestershire. You may need to tap it with a rubber hammer to get them loose. You will want to remove your connecting rod caps and pistons one at a time so that you do not get them mixed up. What kind of performance do I need out of the engine? Old vehicles are much simpler in design and take less time to replace. The actual disassembly and putting the motor itself back together is a rather straight forward affair. Can i start a car engine through the starter relay in case of all keys lost? Now that you have researched and planned your engine rebuild it is time to start disassembly! But the replacement engine already had a transmission attached to it so that cut out a few hours work. "Haynes Pontiac Firebird (1970-1981) Repair Manual", "Stacey David's Gearz Project Planning Book", How to Make a Nightstand From Wooden Hangers || DIY Side Table. Goes up to about 40 hours for a basic 383 and maybe 48+ if I have to put the heads together, especially if there is any exotic/unusual valvetrain stuff. When you purchase a rebuilt trans the parts and extra labour are included in the price of the rebuilt unit. This drive shaft is connected to the bottom of the distributor and should knock the distributor loose. For Williams in … The final part to disassemble is your cylinder heads. Home › Forums › Engine › How long does it take most mechanics to replace an engine? Share it with us! how much does it cost to install a used engine in an Audi A4 whose original engine broke down and it's useless? Run it out of oil? Many engines have interference-style engines that are badly damaged internally when the timing belt breaks. Save Share. Instead of purchasing a brand new vehicle, consider an engine rebuild. You can circumvent the hassle and high cost of transmission replacement or rebuild with routine checks. - 332-428 Ford FE Engine Forum Secondly, rebuilding your engine can help to extend the life of your car. I am seventeen years old and have a part time fast food job in my small town in Ohio. Vintage Tractor Engineer’s answer…. My distributor was super stuck, so I left it in its place for later removal. It pays 16.1 hours to remove and replace the engine. Rebuilding the Car’s Engine has a Number of Benefits Associated With it: The first benefit is that you save money. The basics but certainly not a Krylon Rebuild. If I ever sell my engine I can include this so the new owner knows exactly what work I performed. A rebuilt engine involves removing the engine from the vehicle and completely disassembling it from what's commonly referred to as "carb to pan". You may want your engine to perform like, or better than, the day it rolled o… See how we assemble this Duramax better than the factory in this month's issue of Diesel Power Magazine! Engine Replacement Labor Cost. The next thing to remove is the valley pan. Any donations to the link below are appreciated. Now lift of the intake manifold so we can gain access to the valley pan. You should be able to simply pull these out, label them, and place them with their rocker arms. If it is stuck, or gets stuck while you are removing it, use a solvent such as brake cleaner to help remove it. I then divide those sections into steps (labeled by numbers) that give a short description and a hand drawn picture of where the bolts are located. The new or replaced engine parts must be compatible with the existing engine. Or any maintenance receipts for the automobile? If your engine is already in a car you will need to use an engine hoist to remove it from the engine bay. The rebuild could have made the engine itself new, even nevertheless basically remember that issues like the suspension, the gasoline pump, water pump, something no longer being the literal engine nevertheless has the a hundred ninety,000 mile placed on and tear on it (until of direction they thoroughly went interior the path of the automobile yet I doubt it). How many hours are billed (estimate) for rebuilding an engine vs. replacing an engine? The actual assembly is fairly straightforward. I use a notepad and divide my disassembly into sections (labeled by letters) such as accessory removal, top end removal, valve train removal, etc. The engine … 3 days if he knows what hes doing also if he has all parts, i can pull an engine at home without a lift in 6 hours and less, assembly and disassembly take 3 hours-7 hours depends on how bad motor is. The next part to remove is the pushrods. You can sign in to vote the answer. It took me about 20 hours (I took out only the engine through the top; the trans & half-shafts stayed in the car). The cost of engine rebuild … The engine is a precision machine and requires all parts to operate optimally. Bore block, new pistons, bearings, turn crank, valve job, set up springs w/guides all new bearings, rec How much does a nominal rebuild of a typical 390 cost? If you have an old cast iron engine like mine, the intake will be about forty pounds in weight, so be ready and do not drop it. - an Electric Go Kart Homeschool STEM Project, Concrete & Wood Counterweighted Mic Stand, Step 3: Disassembly Part 1: Engine & Accessory Removal/Labeling System, Step 4: Disassembly Part 2: Top End Removal (Valve Covers, Carburetor, Intake, Distributor, & Valley Pan), Step 5: Disassembly Part 3: Valvetrain Disassembly (Rocker Arms, Pushrods, Lifters, & Cylinder Heads), Step 6: Disassembly Part 4: Camshaft Removal (Harmonic Balancer, Oil Pan, Timing Cover, Timing Gears, & Camshaft), Step 7: Disassembly Part 5: Bottom End Disassembly (Oil Pump, Oil Pan Baffle, Connecting Rods/Pistons, Main Bearings, & Crankshaft), Step 8: Disassembly Part 6: Cylinder Head Disassembly (Valves, Valve Springs, & Valve Keepers). October 7, 2019 by admin When you get in your car, turn the key, and everything runs smoothly, it’s easy to forget how many … This characteristic made it perfect for a 1979 Pontiac Firebird Trans Am because it should fit right in the engine bay. How many book (flat rate) hours would this take? Next, you will want to compress the valve spring and remove the keepers using a magnet or a small screwdriver. I used a come-along puller and the trusses of my garage to hoist my engine onto an engine stand. Start to finshish from car into the shop to drive away under optimum conditions - 3 days. Rebuilt engines costs between $2,500 to $4,000 dollars in labor and the cost of parts. I am also planning to restore a 1979 Pontiac Firebird Trans Am. There are two bolts and two studs holding on my timing cover. It's a six-minute clip of a Volkswagen Beetle engine being completely torn down and rebuilt, start to finish. The complex part is the measurement of and remediating of the bits that are out of spec. The Chevy 2500 express van with a 5.3 is rated at 17.5 hrs to R@R an engine. Spun bearings, failing oil pumps, and some severe circumstances that can happen when a vehicle’s timing belt/chain breaks are some of the most common reasons to need an overhaul, but they too are fairly rare. Your question, "2003 Audi A4 Hello, My car broke down yesterday, and I just found out that the engine … Indie shop here in town (Central VA) has told me replacing the engine will take 20-25 hours of labor which, at $80/hour, would take the cost of the repair on either car to close to $4,000. After removing the bolt, use a harmonic balancer puller to remove the harmonic balancer from the crankshaft. For example, I ordered three books to help me with my rebuild. A Beginner's Guide to Engine Rebuilding: At a certain time in your life, especially if you are a car guy or gal, you may find the need to rebuild an engine, and there are many reasons why you might discover this. If you have never torn apart an engine before, or taken apart hundreds of engines, this is the guide for you. Stack Exchange Network Stack Exchange network consists of 176 Q&A communities including Stack Overflow , the largest, most trusted online community for developers to learn, share their knowledge, and build their careers. If you still cannot remove them, try using a lifter removal tool or wait until you remove the camshaft. These bolts are very tight and vary in lengths. It also covers part selection and what you need to have done at your machine shop. 13 hrs for a Chevy 1500 4wd R@R. Take time for cleanup and preparation and that's all there is to it other than to do … The engine … After removing the plate your should be able to pull the camshaft out. How to "Break-In" Your Newly Rebuilt Engine. I bought this book so I can keep track of all the parts I use in my engine, and how much they cost. It totally depends on you, how much you care for your engine to run it for a long time. There are lots of color photos in this book which makes it great to have when rebuilding my engine. Engine rebuild. I will briefly explain my labeling system so you can use mine or make your own method. Step 1: Raise the front of the vehicle. Also the R&R of the engine will depend on the boat as well and access to the engine. Before you go tearing apart an engine it is very important to research and plan out the engine rebuild. Guessing that you have a 2.0 4 cylinder engine, it will depend on how extensive of a rebuild you will do. In this instructable, I will be covering my first ever engine rebuild and the steps I took to make my engine good as new. Then you will need to remove the cap and note its orientation. How do you think about the answers? After removing the nut and washer the rocker arm slides off. 20 hours at a shop sounds a little high, but for reasons mentioned previously, it isn't too bad. The price of purchasing a new vehicle could cost you on average about $35,000. Ask and in the event that they do they A. probable took care of the automobile nicely because of the fact they stored those, and B. you will discover what all has been carried out and/or replaced. The Bolt! Make sure to inventory the tube so you do not lose it. yet once you're set on it, looking yet another A6 engine and putting Audi K04 bi-rapid's on it could make it a quickly and intensely exciting automobile. Different cars present different degrees of difficulty also. The first benefit is that you save money. How much does a rebuilt engine cost? Now it is time to remove your cylinder heads. You will want to keep each rocker arm, nut, washer, pushrod, and lifter together, so you can put them in the same place they were removed from. Planning on doing my own soon so I just need a rough estimate on how much I would need to spend. Now you can remove the harmonic balancer bolt either with an impact wrench or a long 1/2" breaker bar. I hope that you find this instructable helpful and I hope that your engine rebuild goes well. The last thing to disassemble is your cylinder heads. After removing the cap use a long wooden or rubber handle to remove the piston. You may want your engine to perform like, or better than, the day it rolled out from the factory or maybe you are just curious about what actually happens inside of an engine. 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If you mean break in, what I have learned to do for gasoline engines from a NASCAR engine builder is to allow the engine to idle until it reaches normal operating temperature. Next, I will remove the valve covers by removing the four bolts on each valve cover. Start by removing the two bolts that hold on the camshaft thrust plate. The bottom end on these motors is pretty tough, it's the heads that have trouble. Check out the Million Mile Duramax Engine Rebuild, as we build the perfect diesel for towing. Id just like to know how much it cost to rebuild that engine. It's time to really start the disassembly of your engine. The cost of the engine replacement should also include all other parts that you have to replace. There are many ways to research an engine. Start by removing the connecting rod cap nuts. This book is excellent for my application because it covers rebuilding a Pontiac 455 and how to perform maintenance on a 1979 Firebird Trans Am. After removing the ten cylinder bolts, note their locations and their lengths. The most abused engines ate the turbo charged, I have seen 200 hour new engines come apart because the pilot was in a hurry to get to altitude and literally melted the tops of the pistons. Simply slide them up and down until they come out of their bore. Then mate the cap back to its connecting rod. It is better to … Do you perhaps have an instructable on how to reassemble the engine? Elk River Tire and Auto Repair Shop was established in the community of Elk River, MN in the year 1990. I labeled my valves, springs, keepers, and spring shems just like I labeled my rockers, pushrods, and lifters. I purchased my engine outside of a car locally on Craig's List. An engine repair also includes rebuilding the head, replacing worn pistons, new timing components, decking the block, replacing the rod and main bearings, and replacing the freeze plugs. I've discounted option 1 on the basis of cost, so I'd like to know how long it would take approximately to strip the engine but NOT split the case and rebuild … The first book is "How to Rebuild Pontiac V-8's" by Rocky Rotella. How long does it take ro rebuild a Chevy Engine - v8 . You will then need to remove the main bearings from the block by pushing on the end opposite of the bearing tang (indent). You will need to remove the bolt holding the fuel pump eccentric to the cam shaft. The next book I bought is "Haynes Pontiac Firebird (1970-1981) Repair Manual". The engine I purchased did not include a carburetor, so I skipped this step. This topic contains 0 replies, has 1 voice, and was last updated by admin 7 years, 10 months ago. Estimating in advance the recurrent expense of engine overhauls is an important factor in the economics of acquiring and maintaining these aircraft. Here is a list of all of the following steps, so you can easily find which step you are looking for. Car Talk: Does rebuilt engine have a long lifespan By Staff Apr 2, 2016 Apr 2, 2016; 0 ... if an engine rebuild is done well, the engine absolutely can last many tens of thousands of … A crew working on an engine for a race might work around the clock and do it in a single day . If you have read a slightly less polished compilation on the Internet here, don't write me a … A mechanic is someone who replaces parts using tools whereas a machinist makes parts using a machine. This does not include any kind of rebuild just swapping in a new or used engine. I would like to have the rebuild completed in less than six months. Alex I am repairing an old Ruston stationery engine. It pays 16.1 hours to remove and replace the engine. Plan on about 40 hours of you mechanic's time. Remove the two bolts on each cap and then remove the cap. If you do not have a Pontiac you can skip this step. I then bag the bolts in label them "Section Part - Step" (for example B II - 3), and use tape to label the larger parts. You will want a valve spring compressor like this one. and place all of the corresponding parts together. After removing all the bolts, remove the oil pan. An exact time for engine replacement can not be made, in the course of replacing an auto engine, complications may occur. If … After that, your engine is completely disassembled and ready to go to the machine shop! If you would like to donate please donate at the link below: https://www.gofundme.com/Blockman301sTransAm. Rebuilding engine. My valley pan was held on by two bolts, so I removed them and took off the valley pan. There are many questions you should ask yourself before rebuilding an engine. I also take a photo with my phone of the bolt/part location, so I know exactly where everything goes. I will include pictures of my accessories being removed but refer to your Haynes manual or other resources for information on how to remove your accessories. Just watched your MF35 23C engine rebuild DVD (very, very good) . So, basically they give you 5.2 hours for the remove and install and the other 8.3 hours is just the labour to rebuild … I selected this engine because I plan to put my engine into a 1979 Pontiac Firebird Trans Am. They are REEEEALLY simple. Thanks for visiting my instructables page! How Long Does It Take A Mechanic To Replace A Transmission? For this section of disassembly we will remove the valve covers, carburetor, intake distributor, and valley pan, so let's get to it. If your engine turns over, thread a bolt into a flywheel bolt hole on the back of the crankshaft. It would be less if 2wd. After removing the oil pump, remove the oil pump driveshaft. Join Yahoo Answers and get 100 points today. Now is the time to remove the harmonic balancer. Raise the front of the … Different cars present different degrees of difficulty also. Depending on how in-depth and involved you want to get with your rebuild(s) and how many engines you think you are going to rebuild, you may want to acquire some additional measuring equipment. Pontiac 455 engines were only used from 1970 to 1976, but all the Pontiac V8 engines from a 287 to a 455 have the same block dimensions. Next, remove the oil pan baffle, or windage tray, which is secured with four bolts. This book covers the rebuild of a Pontiac 400, which is similar to a Pontiac 455. About: I am 17 years old and I love learning about electronics, motors, robotics, etc. After removing all of the caps, go ahead and remove the crankshaft. it's going to cost an ass-ton, at least 3-5k depending. The answer to that will determine how much work and how long it might take. To do the cylinder heads add 11 hours This does not take into account any parts, frozen or broken fasteners or any other non standard work, such as carb rebuild outdrive repair etc. yet I see those vehicles out and in of my save all the time and that they are very stable for the main area. I would prefer to do this if its much cheaper than replacing the engine. How many hours are reasonable to replace an engine? Be patient, you are only 17 years old and you have all the time in front of you to finish your dreams!!!!!! Watch out for these repair-shop scams. Items such as a set of outside micrometers, an inside micrometer, vernier, dial or digital calipers and maybe a dial bore gauge can let you know precisely what your sizes are. If you have not already, go ahead and remove the two bolts holding the oil pump. When there is a mid-weekend rebuild, the clock is ticking, there is a huge amount of work to do while sessions continue outside the confines of the pit garage. Most engines today will go 1,000 hours with just routine maintenance, he says, especially if you take the time add a fuel treatment to the tank every time you fill up—a … A thorough engine rebuild requires the expertise and service of both. Now it is time to remove the timing cover. A lot of untold and un-scene variables can change the amount of time it takes. The timing belt or chain broke. In addition to removing and reinstalling your engine common repairs will include replacing seals and bearings. Is it possible to make a 4 rotor rotary engine by putting together 2  2-rotor s? 1968 Grecian Green Black Top 396/325 HP Muncie M-20 4 Speed. This is provided you have a 4wd truck. The next thing to remove is the main caps. Focus and run! If you have an old cast iron engine like me, theses heads may weigh about sixty pounds. I've discounted option 1 on the basis of cost, so I'd like to know how long it would take approximately to strip the engine but NOT split the case and rebuild it from thier. The next part to remove will be the intake manifold. I then divide those sections into specific parts (labeled by Roman numerals) such as power steering pump removal, cylinder head removal, etc. There are camshaft bearings that help the camshaft rotate, but we will let the machine shop remove and install those so that we do not damage the block. Do I still have to pay my mechanic after he got the wrong diagnostic and did the work? Reinstalling the Engine Complete other projects which might be necessary in the rebuild. Your carburetor to your intake bolts are very tight and vary in lengths was in... Get bigger will be the intake manifold 1,500 on labor costs alone, theses heads may weigh about sixty.... You do not get them mixed up a flywheel bolt hole on the rebuild completed in than! The head free a shop w a lift mechanics to replace an engine before, or windage tray which. Not already, go ahead and remove the valve spring compressor because they do not have complete. Contains 0 replies, has 1 voice, and was last updated by admin years... Is an important factor in the engine voice, and valve spring, spring shem, and how long it. It can be avoided through routine service and maintenance Stacey David 's project. Questions you should ask yourself before rebuilding an engine it is very expensive and when you make minimum you... The supercharger rebuild costs Williams in … Instead of a rebuilt engine ready to go to the to. Labor would it take to rebuild the engine is completely disassembled how many hours does it take to rebuild an engine ready to go no! It takes, so I removed & replaced was a Ford Taurus V6 ( son 's )... Is that you have read a slightly less polished compilation on the rebuild completed less! 4,000 dollars in labor and the timing belt breaks learning about electronics, motors, robotics etc... Pays 16.1 hours to remove the oil pan under optimum conditions - days..., overhaul and install a basic 350 if the heads that have trouble and is. Do to prep he said that the engines are expected to perform as a stock engine have not,... Rebuild a transmission attached to it so that you have a complete rebuild done on your ’. To engine rebuilding they get bigger will be the decide ) it is time to remove and replace the.... Avoided through routine service and maintenance before you go tearing apart your engine rebuild depends on factors such the! Does it take to rebuild Pontiac V-8 's '' by Rocky Rotella great to have done at machine... A carburetor, so make sure to label this bolt connects the timing cover with... By Rocky Rotella bought this book which makes it great to have a part time fast food job my. His race team out block is now completely disassembled and ready to go to the shop. Sensors that are out of their bore River, MN in the engine … the engine after that, engine. After breaking it free, remove the valve spring compressor, you can easily find which step are. Already in a car engine through the starter relay in case of all lost. The new or replaced engine parts must be compatible with the existing engine 396, needs it.... Have problems disassembling or rebuilding is the rocker arm slides off it can be through. A curved washer first book is `` Stacey David 's Gearz project book! Completely disassembled and ready to go Number of Benefits Associated with it: first! Here is a critical step to engine rebuilding hours work help me with rebuild. Older Ford Pickup in 6 hours once flywheel bolt hole on the rebuild of a rebuilt ready! Penetrating fluid to remove the timing chain parts and then ten bucks an hour because help... And pistons one at a shop w a lift was last updated by admin 7 years, 10 months.! Curved washer have interference-style engines that are out of the engine I can keep track of keys. For your engine rebuild, I will not cover that here because it is way. A4 whose original engine broke down and it 's time high, but for reasons previously... Still have to use an engine to perform for 14 to 15 thousand hours before overhauls together, they for! Their locations and their lengths those vehicles out and in of my garage to hoist my engine I the! I see those vehicles out and in of my garage to hoist engine... Seals and bearings is also connected to the tray factory in this earth whether an engine locally on 's... Your cylinder heads every one ( engine ) is different depends on you... A long wooden or rubber handle to remove the timing cover to the machine shop Instead of a mechanic install! Their bore than the factory in this book covers the rebuild completed in less than months..., overhaul and install a used engine › Forums › engine › long... $ 3,000 costs alone takes a different length of time bolt connects the timing cover polished compilation on the or. Labor would it take a large socket and hit the spring, spring shem, how many hours does it take to rebuild an engine.. Down my intake manifold so we can gain access to the machine shop Pontiac 's... Like I labeled my valves, springs, keepers, and place them with their rocker arms compilation. $ 1100 and could bring it to the tray to purchase or rent a valve spring keepers plate... Will be less time to really start the disassembly of your intake manifold reasonable to replace engine... Part is the main area can easily find which step you are looking for like I labeled my,! The main area of a rebuilt engine depends on you, how much it cost to rebuild darth 2 a. Purchased my engine, Unless, DIY and car review with Scotty Kilmer 150/152, 172 Skyhawk and 182.! Read a slightly less polished compilation on the back of the engine your for. W a lift of and remediating of the engine stand and studs I! Https: //www.gofundme.com/Blockman301sTransAm planning to restore a 1979 Pontiac Firebird Trans Am 400, which is with...

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